Automatic Burst Pressure Test Systems up to 150,000 psi

When determining product strength, comparing designs, and verifying production quality, component manufacturers rely on precise pressure data. The right burst test system depends on the specimen, test medium, pressure range, and required test sequence.

We design automated burst pressure test benches with imported pneumatic liquid pumps as the pressure source. These systems combine computer-controlled operation, real-time pressure curve display, peak pressure recording, and automatic test report storage.

Compare our burst test system models, review control and measurement specifications, or request a custom configuration.

Integrated Design for Industrial Testing

Our burst test benches combine pressure generation, control, measurement, and specimen testing in a single system.

Operators can set pressure holding times and pressure compensation settings to match the required test procedure. During testing, the system continuously records the pressure curve and captures the burst pressure peak.

Test data is stored automatically, and operators can retrieve records for report printing. Multiple test stations can also be configured to meet specific project requirements.

The test chamber is lined with impact-absorbing material. The enclosure, mounting fixtures, and safety arrangements are selected based on specimen size and test pressure.

Technical Specifications and Measurement Accuracy

The following parameters serve as a starting point for equipment selection.

FS refers to full scale. Buyers should verify the selected sensor range and corresponding absolute measurement tolerance.

It is also important to distinguish between pressure control accuracy and peak measurement performance. For burst testing, the sensor response time and data acquisition rate must be suitable for the rapid failure event. Confirm these details during technical discussions.

Burst Pressure Test System Models

The models below offer varying pressure and flow combinations.

The listed units feature an 85L reservoir, dimensions of 2000 × 800 × 1500 mm, and an approximate weight of 215 kg. Confirm final dimensions and weight for the selected configuration.

Flow rates are dependent on operating pressure and drive air conditions and should not be assumed as continuous delivery at maximum pressure.

For selection, consider specimen volume and desired pressure ramp time alongside the maximum pressure rating.

Automatic Shutdown Upon Specimen Rupture

When a specimen fails, the sudden pressure drop triggers an immediate automatic shutdown of the pressure generation system.

This safety feature stops further pressurization upon detection of a failure and works in conjunction with the machine’s enclosure and protective fixtures.

During acceptance testing, define how rupture detection and shutdown will be verified. Also, confirm the specific test termination conditions required by your procedure.

For applications involving multiple specimen types, review detection thresholds and fixture setups for each product group.

Pressure Curves, Peak Capture, and Reports

A burst pressure value is most valuable when it is tied to the correct specimen and test parameters.

The system records and displays pressure curves in real-time, captures peak pressure, and saves test reports automatically. Operators can then select specific records for printing.

Prior to ordering, define the required report fields. This may include specimen ID, test medium, date/time, pressure history, and the recorded burst pressure.

Additionally, specify data retention policies and any required export formats. These details ensure the reporting function aligns with the buyer’s quality management and audit requirements.

Applications for Hoses, Pipes, and Components

Our systems support hydrostatic pressure and burst testing for a wide range of compatible products.

Automotive components: Common applications include refrigerant hoses, brake hydraulic lines, ABS hydraulic pipes, power steering hoses, fuel lines, coolant pipes, radiators, and certain airbag components.

Hydraulic products: Test subjects include construction machinery hoses, hydraulic cylinders, rigid pipes, fittings, valves, and filter housings.

Pressure instruments & vessels: Applications include pressure gauges, pressure transmitters, pressure vessels, metal tubing, rubber hoses, and industrial piping.

Each application requires specific fixtures, connectors, and test conditions. For hose testing, ISO 1402 defines methods for hydrostatic testing of rubber and plastics hoses and assemblies. Provide the applicable standard and revision for equipment review.

How to Specify a Burst Pressure Test System

A detailed inquiry helps our engineering team select the optimal pressure source, measurement range, and test configuration. Please include:

• Product type, dimensions, internal volume, and connection specifications.

• Expected burst pressure and required test range.

• Test medium, temperature, and material compatibility notes.

• Required pressure ramp profiles and hold times.

• Specimen quantity and estimated daily workload.

• Number of test stations and future expansion plans.

• Measurement accuracy, peak capture rate, and calibration requirements.

• Report fields, data storage, and export needs.

• Available utilities (power, air supply, water) and installation space.

For specialized applications, please provide specimen drawings and the approved test procedure.

Request a Burst Test System Quote

Send your specimen details, pressure requirements, test medium, and reporting needs to discuss a suitable configuration.

Whether you need a 70 MPa bench or a system rated up to 1,000 MPa, the quotation should clearly identify the model, controls, fixtures, measurement equipment, and included functions. Use the burst test system checklist to prepare your inquiry.